Report Highlights
-
The barrier plastic packaging industry in the U.S. amounted to about 5.8 billion pounds in 2004 and should rise at an overall 8.1% average annual growth rate (AAGR) to about 8.6 billion pounds in 2009.
-
Barrier resins make up nearly 89% of the market and will continue to do so through 2009.
-
Permeable films will grow only slightly faster than barrier resins and will represent a 759 million pound market in 2009.
-
Tie layer resins (adhesive resins used to bond dissimilar resins together) will rise at an AAGR of only 5.5% over the period to just over 200 million pounds.
INTRODUCTION
Packaging and plastics used in packaging are seen virtually everywhere in modern developed society. Most of the goods the public buys in developed societies are packaged, as are an increasing number in developing countries. Barrier packaging, if the term is defined to mean packaging of all types, has been available for some time. It protects products from infiltration (or in some cases, exfiltration, the passing of materials out of the container) of contaminants, flavor, color, odor, etc., as well as preserves the contents. Glass and metal containers have been used for many years and certainly qualify as barrier packages.
Packaging is the single largest end user of plastic resins in the U.S. For many years, packaging has consumed more than one-quarter of all the resins used in any year in the U.S. This BCC study looks at plastic barrier packaging and the plastic resins that provide these barriers. That is, polymers used in packaging to provide a barrier to some unwanted intrusion in or out of the package.
The report provides in-depth coverage of many of the most important technological, economic, political and environmental considerations in the U.S. barrier packaging polymer industry. It primarily is a study of U.S. markets, but because of the increasingly global nature of polymer and packaging chemistry, it touches on some noteworthy international activities, primarily those having an impact on the U.S. market, i.e., imports/exports and foreign firms operating in this country.
SCOPE OF STUDY
The report contains:
- An overview of the petrochemical industry, the source of all these barrier packaging polymers and barrier packaging itself
- Discussion of markets and forecasts for barrier packaging plastics by major resin type or class through 2009
- Analysis of some newer and more experimental or developmental barrier materials and systems
- Discussions of markets and forecasts by barrier resin applications, also through 2009
- Detailed analysis of barrier packaging technology
- An overview of the industry’s structure
- An environmental, regulatory and public policy issues overview
- Profiles of many supplier companies considered to be among the most important.
METHODOLOGY AND INFORMATION SOURCES
We have sorted through, condensed and analyzed information from a large amount of literature and other reference materials to compile this report. Extensive searches were made of the literature and the Internet, including many of the leading trade publications as well as technical compendia and government publications. Much product and market information was obtained whenever possible from principals involved in the industry. Information for our corporate profiles was obtained primarily from the companies, especially larger, publicly owned firms. Other sources included directories, articles and Internet sites.
Related Reports
Track the Latest Global Tariff Developments
In today's fast-paced global economy, tariffs are no longer static—they are dynamic levers shaped by geopolitical realignments, supply chain vulnerabilities, inflationary pressures, and sustainability-driven trade reforms. As governments worldwide recalibrate their trade strategies, businesses are left to navigate a maze of shifting rules, rising costs, and regulatory uncertainty.
Our analysis empowers you with real-time updates and in-depth expert analysis on all facets of global tariff activity. From new trade agreements and sanctions to abrupt tariff hikes and retaliatory duties, we monitor developments across borders, sectors, and industries—so you don't have to.
Whether it's the ongoing U.S.–China trade dynamics, the evolving EU Carbon Border Adjustment Mechanism (CBAM), or the emerging policies in India, ASEAN, and Latin America, we provide full-spectrum coverage. We also track multilateral trade negotiations, World Trade Organization (WTO) rulings, and sector-specific duty structures—ensuring you are always ahead of global trade shifts.
With our analysis, you can stay informed, identify risks, and confidently respond to tariff changes—no matter where you operate.
Ready to see what tariff means for your business?
Consult with our experts or request your custom Tariff Impact Brife today
Stay Informed, Stay Competitive
In today's interconnected and unpredictable global economy, staying ahead of tariff shifts is not just important—it's essential. BCC Research provides decision-makers with trusted, research-driven insights that turn uncertainty into opportunity.
Our in-depth market analysis and trade intelligence help you decode how tariff changes impact your specific sector—manufacturing, healthcare, technology, agriculture, or energy. We break down complex data into actionable knowledge through comprehensive reports, expert commentaries, and sector-focused forecasts.
Our analysis includes:
- Thorough breakdowns of current and proposed tariff policies and how they affect regional and global trade flows.
- Sector-specific implications, helping you understand the strategic impact on sourcing, pricing, and competitiveness.
- Forward-looking insights to support risk management, planning, and response strategies for evolving trade conditions.
With BCC Research, you gain more than just information—you gain clarity and confidence to make well-informed decisions in a volatile trade environment.
Don't let tariffs catch you off guard—let our insights guide your strategy.
Recent Reports
Plastics in Electronics Components: Technologies and Global Markets
The global market for plastics in electronic components was valued at $16.4 billion in 2025 and is estimated to increase from $17.3 billion in 2026 to reach $23.6 billion by the end of 2031, at a compound annual growth rate (CAGR) of 6.4% from 2026 through 2031.
2025 Plastics Research Review
BCC Research’s 2025 Plastics Research Review covering market trends, material innovations, packaging developments and growth opportunities across the plastics industry.
Plastics Recycling: Global Markets
The global market for plastics recycling was valued at $47.9 billion in 2025 and is estimated to reach $67.6 billion by 2030, at a compound annual growth rate (CAGR) of 7.1% from 2025 through 2030.
Engineering Resins, Polymer Alloys and Blends: Global Markets
The global market for engineering resins, polymer alloys and blends was valued at $73.6 billion in 2025 and is estimated to reach $97.9 billion by 2030, at a compound annual growth rate (CAGR) of 5.9% from 2025 through 2030.
Medical Plastics: Global Markets
The global market for medical plastics is estimated to grow from $31.4 billion in 2024 to reach $51 billion by 2030, at a compound annual growth rate (CAGR) of 10.2% from 2025 through 2030.
Top Trending Reports
2025 Medical Devices Research Review
Get a concise view of the medical devices sector with BCC Research’s 2025 review covering market dynamics, emerging technologies and industry developments.
Cancer Profiling and Pathways: Technologies and Global Markets
The global market for cancer profiling and pathway technologies is expected to grow from $18.3 billion in 2025 and is projected to reach $33.9 billion by the end of 2030, at a compound annual growth rate (CAGR) of 13.2% during the forecast period of 2025 to 2030.
Validation, Calibration, and Standardization in the Life Sciences Market
The global market for validation, calibration, and standardization in life sciences was valued at $2.8 billion in 2025 and is estimated to reach $3.9 billion by 2030, at a compound annual growth rate (CAGR) of 6.7% from 2025 through 2030.
Glass Fiber: Global Markets
The global market for glass fiber is expected to grow from $13.5 billion in 2026 and is projected to reach $17.2 billion by the end of 2031, at a compound annual growth rate (CAGR) of 4.9% during the forecast period of 2026 to 2031.
2025 Chemical Research Review
BCC Research’s 2025 Chemical Research Review covering market trends, specialty chemicals, industrial innovation and growth opportunities across the chemical industry.
Report Highlights
-
The barrier plastic packaging industry in the United States is a large business. Its size is, in large part, determined by how one defines "barrier" and therefore what resin products and packaging structures are included in the scope of the analysis. We define a barrier resin as one that has low permeation to the most important gases that can penetrate and damage a packaged product. These gases primarily are oxygen and water vapor. We also include the important thermoplastic polyester, PET, because of its extensive use both as a barrier bottle resin for carbonated and other beverages and as a secondary barrier and structural substrate for many other barrier films. PET also is receiving more attention and gaining increased importance for packaging of beer in new higher barrier PET structures.
-
The total U.S. market amounted to almost four billion pounds in our base year of 1999, and will grow at an overall 9.4% AAGR for all barrier resins to more than six billion pounds over the next five years to the forecast year 2004. The value of this market, in constant 1995 dollars at bulk resin prices at the manufacturer level, increases from almost $2.8 billion to $4.3 billion.
-
Ethylene-vinyl alcohol (EVOH) copolymers: EVOH is the highest oxygen barrier resin now produced. BCC estimates that about 64 million pounds was used in the U.S. in base year 1999, and BCC forecasts growth at an AAGR of 11% to 108 million pounds in 2004. Most EVOH is used in the U.S. for food packaging (53 million pounds in 1999), with smaller and growing barrier markets for automotive fuel tanks and healthcare packaging.
Become A Member
BCC Research offers a comprehensive library of reports, granting members unlimited access to data, insights, and market intelligence for informed business decisions, while actively supporting members in their evolving journeys and prioritizing high-quality, relevant topics based on continuous engagement with the research community.
Find Out MoreCustom Consulting
BCC Research emphasizes the importance of organizations leveraging highly customized market insights aligned with specific strategic business objectives through direct engagement with primary sources and proprietary forecasting models for profitable decision-making in maximizing growth opportunities and minimizing risks.
Customize NowScorecard
The Venture Scorecard provides commercialization offices and decision makers with expert analysis, offering strategic insights crucial for aligning objectives with market realities at various stages of commercializing new products or evaluating investment opportunities, from opportunity assessment to growth planning.
Find Out MoreInnovation Spotlight
Our industry experts offer strategic guidance to maximize the market potential of commercialized products, patents, and IP by providing insights into market trends, competitive dynamics, and effective positioning, using the Innovation Spotlight service for enhanced exposure to thought leaders and the wider community.
Find Out More